Mar 31, 2016 brake inspections and maintenance procedures are important to keeping your commercial vehicles on the road. Lockouttagout procedures must be followed if maintenance procedures require. All safety devices must be in operational condition. Brake station requirements checklist the purpose of this checklist is to help station owners and adjusters pass the bureau of automotive repair bar brake station inspection. Collect data using mobile forms and present the data using word or pdf. This information has been prepared to provide official inspection stations with a guide for conducting inspections, completing forms, and sending records to the department of motor vehicles. The results of this inspection must be explained to the customer and documented on an inspection form. Is capable of performing brake service or inspection by reason of experience, training, or both, and qualifies in one of the following categories check all that apply. Visually inspect condition of bearing assemblies and seals. Before any service is performed on a vehicle, an inspection of the appropriate system must be performed. The items shall be clearly marked awaiting receiving inspection do not use to prevent unauthorized use until receiving inspection acceptance occurs. Whether youre bringing your car in for routine maintenance, repairs or a checkup, we complete an extensive vehicle inspection checklist to make sure your car is. The internal brake inspection expires at midnight on the last day of the month one year from the month of the last inspection performed.
The national heavy vehicle inspection manual nhvim sets out the reasons for rejection that. Procedures for inspection, maintenance, repair, and. To ensure this commitment is met, the department provides training and. The maintenance and inspection procedure outlines what is required in a scheme for maintenance and inspection including. Take full safety precautions during the inspection for trapped air, to avoid the air hose whipping if air pressure is found to be trapped. Other things like a restricted brake hose can also cause this. It provides a description of the vehicle inspection criteria and procedures to.
Internal brake inspection procedure brake lining minimum. More guidance is available in the hgv inspection manual. All station requirements should be met before the station contacts their local bar field office for an appointment. You can also add in customizable notes on any damage found during checklist and the overall wear and tear of the brake system. Two dexter philosophies are at work to provide you the best product available and have enabled us to maintain our position of leadership. With ease you can through the checklist to inspect the condition all vehicle break components such as the parking brake, brake pedal, brake pads breaking fluid leaks. Brake safety inspection service few of us think about our brakes on a daily basis, but they are a critical component of a car and can mean the difference between life and death in an emergency. Correct bedding guarantees that new brake pads and new rotors work. Every vehicle inspection station must have a designated brake test area.
You must determine that your vehicle is in safe operating condition before. Truck manufacturers generally show the air operating pressure range on the truck air gauge. Brake system inpsection checklist mobile app first name last name email. After reinstallation of the brake caliper, bleed the brakes in accordance with paragraph 5c of the master cylinder inspection and. Once the checklist is completed, the app creates a pdf to be kept for maintenance records. The brake system inspection checklist mobile app includes a detailed inspection of automotive brake system components. Present your vehicle loaded to at least 65% of design axle weight unless exempt and follow the dvsa brake test procedure. Proper maintenance and a quick response to warning signs will ensure that your car will stop every time you hit the brakes. Parking emergency brake does not work inspection service. Brake design and safety pdf download free brake design and safety pdf. On some vehicles with aluminum wheels you can see the caliper and brake pad without removing the wheel using an inspection mirror. Previous editions of this handbook and procedural and administrative. To provide a method of thorough inspection, the motorist assurance program map has developed a set of uniform inspection guidelines pertaining to brake inspection.
Our certified mobile mechanics come to you 7 days a week between 7 am and 9 pm. This friction coal develops at a temperature of about 280 degrees c 537f. Vehicle inspection checklist firestone complete auto care. Remove all rotordrum and hub assemblies from spindle. Brake pad bedding in procedure new brake pads have to be bedded in upon installation. Pdf brake design and safety pdf free download is one of the important book for automobile engineering students. The text in this manual reflects the amendments to part 79 that were effective on.
The inspection lane shall be free from mechanical repair work for the purpose of. If tested on a vehicle equipped with manual slack adjusters, youll also be required. Final inspection is made to ensure protective guards, safety features and cowlings are in place. Drum brake also has an adjuster mechanism, an emergency brake mechanism and lots of springs. Job card is processed in accordance with workplace procedures. Maintenance, inspection, and testing of electric and. Nfpa 1911 standard for the inspection, maintenance. Parking brakes are often overlooked as a necessity these days, with most cars equipped with automatic transmissions that lock the wheels in place.
Brake bleeding becomes necessary when air gets into your brake fluid line. Brake adjusters handbook bureau of automotive repair ca. Is knowledgeable of and has mastered the methods, procedures, tools and equipment. Using fastfields word and pdf mapping allows inspections and checklists of all types to be mapped into required forms. Provides instructions on the use of the equipment both prior to and during.
Some of the inspection procedures described in this standard require the use of tools and equipment. This manual contains an introductory description on the suzuki gsx0r and procedures for its inspection. Refer to addendum 3 to help identify the system type. Inspect wheelend, undervehicle and underhood components.
In order to function optimally, organic brake pads must develop friction coal on its surface. The receiving inspector will then inspect the material at point of delivery. Inspection area, receiving will deliver the paper work to the receiving inspector, noting location of the items. Class a cdl pretrip inspection tractor trailer 3 air compressor o mounted securely o no missing bolts or parts o no air leaks at lines o check if gear or belt driven o belt no more than.
New pads have 21 mm of brake pad, plus a 9 mm backing plate. If a problem is found, repair it or take any other necessary measure to prevent an accident. This brake press hydraulic standard operating procedure sop provides a way for your business to outline stepbystep safe processes when operating a brake press hydraulic. Operation maintenance service manual dexter brakes. Mot inspection manual for class 3, 4, 5 and 7 vehicles from 20 may. We have put together a simple procedure for workshop safety that includes a table of hazards and suggested control measures, a set of rules for employees that can be tailored to fit your own place of work, and an inspection sheet that can be used on a weeklymonthly basis to help monitor compliance. Aurttb001 inspect and service braking systems training. View and download honda nc700xa service manual online.
Brake test procedures air operated brakes this system is operated by air from a compressor off the engine. Wsdot safety procedures and guidelines manual m 7501. A sticker, also referred to as an inspection certificate, secured from the department of. Aug 21, 2014 how to restore headlights permanently better than a brand new headlight duration. The department is committed to the safety of its employees. In order for the overhaul to proceed smoothly and to. Working of drum brakes drum brakes work on the same principle as the disc brakes. During your free brake inspection, a tire and auto service professional will inspect and test your brake fluid to determine if it needs to be changed. The shoes are pulled away from the drum by the springs when the brakes are released. Make approximately 20 complete stops from 30mph or 20 slowdowns from 50mph to 20mph with light to moderate pedal pressure, allow 30 seconds cool down between brake applications. Final inspection is made to ensure work is to workplace expectations. When you perform a brake pad inspection you should also look at the condition of the rotors.
It is the carriers responsibility to present a copy of the internal brake inspection report to the motor. Nfpa 1911 standard for the inspection, maintenance, testing. How to restore headlights permanently better than a brand new headlight duration. If the brake fluid test detects impurities it is time for a brake fluid exchange. Vehicle inspection manual, has been reproduced by alberta transportation under agreement with the.
Minimum qualifications understands and can perform brake service and inspection is knowledgeable of and has mastered the methods, procedures, tools and equipment necessary to perform brake service and inspection. The inspection procedure consists of five main steps. Nys dmv motor vehicle inspection regulations new york dmv. Proper brake pad inspection procedure we all know that brake pad inspection should be performed on a regular basis. Inspection and maintenance of plant and equipment is a fundamental process that needs to be carried out on all plant and equipment. This handbook is intended to serve as a reference for official brake adjusting stations.
Brake inspection and maintenance procedure youtube. Using micrometers, dial indicator andor drum gauges check rotorsdrums for lateral run out and maximum wear limits. In addition to the information contained in this handbook, persons desiring to be licensed as adjusters must possess a knowledge of vehicle braking systems, adjustment techniques and repair procedures sufficient to ensure that all work is. Metal and nonmetal general inspection procedure s handbook. For more detailed information, see the written procedures contained in the cvsa operations manual. Internal brake inspection procedure instructions 1. Test drive vehicle and perform breakin burnish procedure on new brake pads. There are numerous and frequent problems that can affect not only the pleasure of your customers drive, but also their safety and their very survival. Provides instructions on the use of the equipment both prior to and during operation. If removal of the brake line is necessary, cap or plug the hydraulic lines to prevent entry of contaminants.
If a rotor is a bluish or purple color as compared to the others it may indicate the brakes are dragging. Unfortunately, todays brake systems are very complicated. Our certified mobile mechanics can come to you now. For the purposes of this part, the following terms shall have these meanings. Conditions that might cause trapped air include kinked lines, or when an abs modulator is malfunctioning and. Brake system inpsection checklist form mobile app iphone. Brake design and safety free download pdf bookslock. North american standard level i inspection procedure. The extent of the work required during an overhaul will depend a great deal on operating conditions such as water quality and how the unit was loaded. Inspection companies depend upon populating data in presentable documents.
Passengerlight duty vehicle inspection standard ministry of. Brake inspections and maintenance procedures are important to keeping your commercial vehicles on the road. Icbc vehicle and air brake pretrip inspection sd20. For routine maintenance, check your vehicles braking system at least once a year. When the system falls below approximately 60 psi, the brakes are automatically locked by springs and the bus becomes immobile. Inspection procedure for levels ii, iii, iv, and v, omit steps that do not apply. To provide a method of thorough in spection, the motorist assurance program map has developed a set of uniform inspection guidelines pertaining to brake inspection. Nfpa 1911, standard for the inspection, maintenance, testing, and retirement of inservice automotive fire apparatus, including annexes national fire protection association 800 3443555 or. A thorough inspection should include brake lining wear, brake fluid level, rotor thickness, condition of hoses and brake lines, brake and dash warning lights, as well as taking the car for a test drive to detect other potential brake system problems. Introduction periodically, all hydroelectric generators require a major overhaul. Start here bendix air disc brake checklist for identifying. In 1988, ccmta began work on a reciprocal agreement to promote uniformity and. At this point in the inspection it is important to know the type of hydraulic brake system on the vehicle because the procedure used varies depending on the configuration of the brake powerassist unit or the brake power unit.
Aug 03, 2015 for routine maintenance, check your vehicles braking system at least once a year. Article 6 of ordinance try to find equipment failures and faults as soon as possible. The applicant shall be advised not to purchase any testing equipment until notified by the department representative that all minimum requirements are in compliance with department rules and regulations. This handbook sets forth procedures for conducting inspections of metal and nonmetal mines. Illustrations in this manual are used to show the basic principles of operation and work procedures.
The following pages show detailed pretrip inspection procedures for a class. Brake press hydraulic sop standard operating procedure. Take an inside look into how our summit truck group service departments perform. Static plant including guarding and structural integrity.